{"id":7835,"date":"2021-01-11T18:46:10","date_gmt":"2021-01-11T18:46:10","guid":{"rendered":"https:\/\/polydeck.wpenginepowered.com\/?p=381"},"modified":"2021-01-11T18:46:10","modified_gmt":"2021-01-11T18:46:10","slug":"sand-gravel-operation-discovers-huge-savings-after-replacing-wire-cloth","status":"publish","type":"post","link":"https:\/\/polydeck.com\/pt\/sand-gravel-operation-discovers-huge-savings-after-replacing-wire-cloth\/","title":{"rendered":"A mudan\u00e7a do tecido de arame para a m\u00eddia sint\u00e9tica significa uma enorme economia e menos tempo de inatividade."},"content":{"rendered":"

Vicdom Sand & Gravel (areia e cascalho)<\/a> sabe muito bem que a produ\u00e7\u00e3o e a lavagem de agregados s\u00e3o dif\u00edceis para os equipamentos. A empresa familiar de terceira gera\u00e7\u00e3o vem produzindo pedra, areia e cascalho h\u00e1 mais de 40 anos em Uxbridge, Ont\u00e1rio, Canad\u00e1, a 30 minutos de carro a nordeste de Toronto.<\/p>\n\n\n\n

A ger\u00eancia da Vicdom tamb\u00e9m sabe que o tempo de inatividade desnecess\u00e1rio tem um custo alto. At\u00e9 recentemente, a empresa vinha enfrentando problemas peri\u00f3dicos de desgaste com a m\u00eddia de tela met\u00e1lica de 5' x 7' em seu equipamento de dois decks, 5' x 14' Dillon<\/a> telas de lavagem. As telas estavam sendo usadas para produzir +5\/8\u2033 sobre o deck superior, 9\/16\u2033-1\/4\u2033 sobre o deck inferior e 1\/4\u2033 de cavaco atrav\u00e9s do deck inferior. Embora as telas tivessem uma vida \u00fatil decente e atendessem aos requisitos de produ\u00e7\u00e3o quando estavam em opera\u00e7\u00e3o, quando eram danificadas, precisavam ser completamente substitu\u00eddas.<\/p>\n\n\n\n

\"Faz\u00edamos um furo na zona de alimenta\u00e7\u00e3o e t\u00ednhamos que trocar a tela inteira, embora 75% da tela ainda estivesse em bom estado\", diz Victor Giordano<\/a>gerente assistente da Vicdom e neto do falecido cofundador da Vicdom, Vic Giordano. \"Uma tela $500 agora era lixo.\"
<\/p>\n\n\n\n

\"\"<\/figure>\n\n\n\n

O maior custo decorrente das substitui\u00e7\u00f5es de telas era o tempo de inatividade decorrente da troca das m\u00eddias de tela de 5' x 7', que, segundo Giordano, custava \u00e0 sua opera\u00e7\u00e3o entre uma e tr\u00eas horas de inatividade cada vez que elas precisavam ser substitu\u00eddas. Ent\u00e3o, quando Alex Caruana<\/a>Giordano, gerente de territ\u00f3rio da Polydeck para o Canad\u00e1 Central e Atl\u00e2ntico, explicou que a empresa poderia economizar dinheiro e reduzir o tempo de inatividade em sua opera\u00e7\u00e3o ao modernizar suas telas de lavagem com um sistema modular de encaixe, e Giordano quis saber mais.<\/p>\n\n\n\n

\"Alex trouxe um diagrama e fez um bom trabalho ao explicar o que t\u00ednhamos antes com a tela de arame e o que poder\u00edamos ter com o Polydeck\", diz Giordano. \"A maior cr\u00edtica a borracha<\/a> e poliuretano<\/a> \u00e9 que ela n\u00e3o tem \u00e1rea aberta suficiente, como a tela de arame, mas ele mostrou que voc\u00ea n\u00e3o perdeu nenhuma \u00e1rea aberta.\"<\/p>\n\n\n\n

Caruana mostrou a Giordano que ele n\u00e3o perderia nenhuma \u00e1rea aberta usando um m\u00e9todo muito simples, mas eficaz.<\/p>\n\n\n\n

\"O que eu normalmente fa\u00e7o para uma f\u00e1brica quando ela est\u00e1 considerando um ou mais decks \u00e9 muito simples. Eu bloqueio, pulo na tela ou tiro uma foto e conto as aberturas. Sei o tamanho das aberturas, porque as medi, e isso tamb\u00e9m me permite levar em conta quaisquer obstru\u00e7\u00f5es, como barras de prote\u00e7\u00e3o, trilhos de fixa\u00e7\u00e3o laterais, desviadores, parafusos e outras coisas desse tipo. Isso me permite mostrar ao cliente que, com sua tela met\u00e1lica atual, ele tem 'X' de \u00e1rea aberta, seja qual for o 'X'\", explica Caruana. \"E ent\u00e3o, posso mostrar a ele que, em sua aplica\u00e7\u00e3o, usando nossa m\u00eddia, sua \u00e1rea aberta agora seria \"X+\", e esse \u00e9 o novo n\u00famero de \u00e1rea aberta.\"<\/p>\n\n\n\n

Em muitos casos, essa compara\u00e7\u00e3o \u00e9 uma grande revela\u00e7\u00e3o para os produtores.<\/p>\n\n\n\n

\"Mesmo com a tela met\u00e1lica, eles podem n\u00e3o ter tido todos os \u00e1rea aberta<\/a> eles achavam que tinham\", explica Caruana. \"Imagine um peda\u00e7o de tela de malha \u00e0 sua frente. Ela est\u00e1 desobstru\u00edda e sua \u00e1rea aberta catalogada, ou valor cont\u00e1bil, pode ser 65%. Ela parece muito atraente. Mas quando voc\u00ea realmente a coloca no lugar, h\u00e1 pe\u00e7as de m\u00e1quinas embaixo dela. Portanto, voc\u00ea n\u00e3o tem realmente 65%, pode ser 48%. Por outro lado, a m\u00eddia sint\u00e9tica n\u00e3o \u00e9 a mesma coisa. Quando a m\u00eddia sint\u00e9tica est\u00e1 fornecendo uma \u00e1rea aberta, esse \u00e9 o n\u00famero bruto e l\u00edquido. Quando instalada, ela ainda tem essa \u00e1rea aberta. Se algu\u00e9m lhe disser que voc\u00ea tem 48%, ent\u00e3o esse \u00e9 o n\u00famero no local. Portanto, se eu fizer essa compara\u00e7\u00e3o para pessoas como Victor, da Vicdom, elas ter\u00e3o essas informa\u00e7\u00f5es dispon\u00edveis e poder\u00e3o fazer uma sele\u00e7\u00e3o mais informada.\"<\/p>\n\n\n\n

A Vicdom decidiu trocar um de seus decks de lavagem por um sistema de encaixe modular usando pain\u00e9is de poliuretano Polydeck de 1' x 1' com aberturas quadradas de 1\/2\" no deck superior e aberturas de aproximadamente 1\/4\" no deck inferior. Giordano ficou impressionado com os resultados.<\/p>\n\n\n\n

\"Este ano, trocamos dois pain\u00e9is, no total, na convers\u00e3o\", diz ele. \"Normalmente, ter\u00edamos trocado cinco ou seis telas inteiras. Em vez disso, trocamos dois pain\u00e9is que custavam $90 canadenses cada um por $180 em um ano. A efici\u00eancia \u00e9 boa, a capacidade \u00e9 boa e o tempo de inatividade \u00e9 incr\u00edvel\".<\/p>\n\n\n\n

A Vicdom agora equipou todos os quatro decks de suas duas peneiras de lavagem com o sistema modular de encaixe da Polydeck usando pain\u00e9is de poliuretano de 1' x 1'. A segunda tela de lavagem tem aberturas de 5\/8\" no deck superior e aberturas de aproximadamente 1\/4\" no deck inferior.<\/p>\n\n\n\n

A redu\u00e7\u00e3o do tempo de inatividade com a troca de m\u00eddias de tela n\u00e3o \u00e9 o \u00fanico motivo pelo qual a Vicdom gosta de trabalhar com a Polydeck. Giordano diz que o n\u00edvel de profissionalismo de Caruana tem sido um grande ponto de venda, sempre se colocando \u00e0 disposi\u00e7\u00e3o para ajudar com qualquer problema que ocorra no local.<\/p>\n\n\n\n

\"\"<\/figure>\n\n\n\n

A empresa teve um problema de processamento no ano passado com a primeira convers\u00e3o e, por isso, ligou para Caruana para discutir o problema.<\/p>\n\n\n\n

\"Ele perguntou: 'Tem certeza de que seus exc\u00eantricos est\u00e3o funcionando em declive? lembra Giordano.<\/p>\n\n\n\n

Ent\u00e3o, Giordano verificou com sua equipe de manuten\u00e7\u00e3o e descobriu que eles haviam feito algum trabalho anteriormente naquele dia e acidentalmente religaram o motor ao contr\u00e1rio na tela, fazendo com que os exc\u00eantricos funcionassem para cima.<\/p>\n\n\n\n

\"Consertamos a fia\u00e7\u00e3o, retiramos a pedra e ela voltou a funcionar. Com seu conhecimento, conseguimos resolver o problema imediatamente\", diz Giordano, acrescentando que aprecia muito o conhecimento t\u00e9cnico que Caruana leva para o local de trabalho. \"N\u00e3o vejo um vendedor. Vejo um cara com muita experi\u00eancia em po\u00e7os, agora em vendas, e isso ajuda.\"<\/p>\n\n\n\n

Est\u00e1 pensando em fazer uma convers\u00e3o?<\/strong><\/p>\n\n\n\n

A Polydeck tem uma equipe de profissionais e mais de 40 anos de experi\u00eancia para ajud\u00e1-lo a otimizar o desempenho de seu peneiramento, minimizando o tempo de inatividade.<\/p>\n\n\n

Entre em contato conosco hoje mesmo!<\/a><\/span><\/div>\n

<\/p>","protected":false},"excerpt":{"rendered":"

A Vicdom Sand & Gravel se arrisca em uma convers\u00e3o e colhe grandes recompensas, incluindo grandes economias e redu\u00e7\u00e3o do tempo de inatividade na aplica\u00e7\u00e3o de lavagem. <\/p>","protected":false},"author":1,"featured_media":1100,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[61],"tags":[60,67,68,69,70],"class_list":["post-7835","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-success-stories","tag-rubberdex","tag-kwikdeck","tag-armadex","tag-pipetop","tag-polydex"],"yoast_head":"\nSwitching From Wire Cloth to Synthetic Media Means Huge Savings and Reduced Downtime. - Polydeck<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/polydeck.com\/pt\/sand-gravel-operation-discovers-huge-savings-after-replacing-wire-cloth\/\" \/>\n<meta property=\"og:locale\" content=\"pt_BR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Switching From Wire Cloth to Synthetic Media Means Huge Savings and Reduced Downtime. - 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