{"id":9357,"date":"2021-01-12T02:27:13","date_gmt":"2021-01-12T02:27:13","guid":{"rendered":"https:\/\/polydeck.wpenginepowered.com\/?p=519"},"modified":"2021-01-12T02:27:13","modified_gmt":"2021-01-12T02:27:13","slug":"why-injection-molding-is-better","status":"publish","type":"post","link":"https:\/\/polydeck.com\/pt\/why-injection-molding-is-better\/","title":{"rendered":"Por que a moldagem por inje\u00e7\u00e3o \u00e9 melhor"},"content":{"rendered":"

Leia sobre por que a Polydeck usa moldagem por inje\u00e7\u00e3o para fabricar nossa m\u00eddia de tela.<\/strong><\/p>\n\n\n\n

M\u00eddia de tela<\/a> desempenha um papel crucial na segrega\u00e7\u00e3o ou separa\u00e7\u00e3o eficiente de minerais. Sem um material de tela dur\u00e1vel e de alto desempenho, as trocas frequentes de tela e o tempo de inatividade n\u00e3o planejado s\u00e3o inevit\u00e1veis. A m\u00eddia de tela de alta qualidade maximiza o tempo de opera\u00e7\u00e3o, a efici\u00eancia operacional e os lucros, minimizando o tempo de inatividade e os custos de manuten\u00e7\u00e3o.<\/p>\n\n\n\n

O in\u00edcio da moldagem por inje\u00e7\u00e3o na fabrica\u00e7\u00e3o de m\u00eddias de tela<\/h4>\n\n\n\n

As opera\u00e7\u00f5es de minera\u00e7\u00e3o sacrificam milhares de d\u00f3lares em receitas perdidas devido a problemas de manuten\u00e7\u00e3o da tela e peneiramento ineficiente. Uma maneira de garantir a qualidade da tela \u00e9 avaliar o processo pelo qual ela \u00e9 fabricada. Embora usada em ambientes de fabrica\u00e7\u00e3o h\u00e1 anos, foi somente no final da d\u00e9cada de 1960 que a moldagem por inje\u00e7\u00e3o foi incorporada pela primeira vez na produ\u00e7\u00e3o de telas de peneiramento. Foi quando Manfred Freissle, o pai da Polydeck, desenvolveu um conceito de tela sint\u00e9tica modular e escolheu a moldagem por inje\u00e7\u00e3o como seu processo de fabrica\u00e7\u00e3o preferido.<\/p>\n\n\n\n

Vantagens da moldagem por inje\u00e7\u00e3o<\/h4>\n\n\n\n

A m\u00eddia de tela modular precisa ser consistente em sua constru\u00e7\u00e3o em todo o painel para suportar as for\u00e7as severas geradas nas opera\u00e7\u00f5es de minera\u00e7\u00e3o. Na Polydeck, a moldagem por inje\u00e7\u00e3o foi escolhida como a op\u00e7\u00e3o de maior qualidade. Outros processos, como a fundi\u00e7\u00e3o, produzem resultados inconsistentes e dependem muito do monitoramento do processo por um operador. N\u00e3o h\u00e1 meios de inspecionar efetivamente o material quanto \u00e0 cura adequada que n\u00e3o seja destrutiva ap\u00f3s o in\u00edcio do processo de fundi\u00e7\u00e3o. Por exemplo, em pain\u00e9is de tela de borracha, a subvulcaniza\u00e7\u00e3o no centro ou a supervulcaniza\u00e7\u00e3o da pele externa reduz o desempenho dos pain\u00e9is moldados por compress\u00e3o e, portanto, compromete a efici\u00eancia da triagem. Essas irregularidades levaram Peter Freissle, filho de Manfred, a escolher a moldagem por inje\u00e7\u00e3o por sua consist\u00eancia, durabilidade e qualidade geral em rela\u00e7\u00e3o aos processos concorrentes.<\/p>\n\n\n\n

Desde a cria\u00e7\u00e3o do primeiro prot\u00f3tipo, a Polydeck tem se comprometido continuamente com a pesquisa e o desenvolvimento de produtos e m\u00e9todos que reduzam o custo total por tonelada processada para seus clientes. Essa abordagem intransigente resultou em pain\u00e9is de tela que sempre produzem resultados consistentes de alta qualidade.<\/p>\n\n\n\n

A consist\u00eancia \u00e9 fundamental (e a prova est\u00e1 no produto)<\/h4>\n\n\n\n

O processo de moldagem por inje\u00e7\u00e3o da Polydeck envolve o aquecimento da mat\u00e9ria-prima de misturas de poliuretano ou borracha patenteadas at\u00e9 o estado l\u00edquido e sua inje\u00e7\u00e3o sob extrema press\u00e3o em uma cavidade que cont\u00e9m uma ampla gama de geometrias de molde necess\u00e1rias para fabricar cada produto espec\u00edfico. Esses componentes e geometrias permitem uma infinidade de combina\u00e7\u00f5es relacionadas ao tamanho e \u00e0 forma da abertura, ao tipo de fixa\u00e7\u00e3o e \u00e0s caracter\u00edsticas da superf\u00edcie, ao mesmo tempo em que produzem pain\u00e9is que minimizam qualquer ar preso e\/ou espa\u00e7os vazios no interior do painel que comprometam a integridade. Todo o processo \u00e9 cuidadosamente calibrado e controlado por computador para monitorar os principais indicadores de processo de painel para painel, minimizando os erros do operador e garantindo a consist\u00eancia.<\/p>\n\n\n\n

Como uma empresa privada focada exclusivamente em solu\u00e7\u00f5es eficazes de m\u00eddia de tela, a Polydeck tem a flexibilidade e uma gama de mais de 1.500 op\u00e7\u00f5es de design de pain\u00e9is de tela para atender a praticamente qualquer necessidade de peneiramento. O processo de moldagem por inje\u00e7\u00e3o pode produzir pain\u00e9is em minutos, n\u00e3o em horas, permitindo que a empresa apresente o menor prazo de entrega do setor para pain\u00e9is de tela que n\u00e3o sejam de estoque. Ao usar materiais de qualidade superior durante a fabrica\u00e7\u00e3o, a Polydeck \u00e9 capaz de garantir a consist\u00eancia na constru\u00e7\u00e3o e a repetibilidade de painel para painel. Isso significa que mais produtos podem ser peneirados, resultando em pagamentos mais altos e em um processo de peneiramento mais eficiente.<\/p>\n\n\n\n

Em \u00faltima an\u00e1lise, ao escolher m\u00eddia de tela<\/a>Se os produtores n\u00e3o tiverem a certeza de que a m\u00eddia \u00e9 boa, devem considerar a qualidade e o valor da m\u00eddia e basear sua decis\u00e3o nos custos totais economizados durante a vida \u00fatil do painel de tela. Em compara\u00e7\u00e3o com as op\u00e7\u00f5es de m\u00eddia vendidas a um custo menor, a m\u00eddia de tela Polydeck oferece uma s\u00e9rie de benef\u00edcios de economia de tempo e custo que ningu\u00e9m mais pode oferecer.<\/p>\n\n\n\n

Para saber mais sobre os processos de moldagem por inje\u00e7\u00e3o da Polydeck e como voc\u00ea pode economizar dinheiro e selecionar materiais com mais efici\u00eancia, entre em contato com um especialista em m\u00eddias de tela da Polydeck hoje mesmo!<\/p>","protected":false},"excerpt":{"rendered":"

Read about why Polydeck uses injection molding to manufacture our screen media. Screen media plays a crucial role in efficiently segregating or separating minerals. Without a [\u2026]<\/span><\/p>\n","protected":false},"author":1,"featured_media":3519,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[77],"tags":[60,64,68,70,82],"class_list":["post-9357","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-product-news","tag-rubberdex","tag-protex-cl","tag-armadex","tag-polydex","tag-protex_ml"],"yoast_head":"\nWhy Injection Molding is Better - Polydeck<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/polydeck.com\/pt\/why-injection-molding-is-better\/\" \/>\n<meta property=\"og:locale\" content=\"pt_BR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Why Injection Molding is Better - Polydeck\" \/>\n<meta property=\"og:description\" content=\"Read about why Polydeck uses injection molding to manufacture our screen media. Screen media plays a crucial role in efficiently segregating or separating minerals. Without a [\u2026]\" \/>\n<meta property=\"og:url\" content=\"https:\/\/polydeck.com\/pt\/why-injection-molding-is-better\/\" \/>\n<meta property=\"og:site_name\" content=\"Polydeck\" \/>\n<meta property=\"article:published_time\" content=\"2021-01-12T02:27:13+00:00\" \/>\n<meta name=\"author\" content=\"polydeckdev1\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"polydeckdev1\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"3 minutos\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\\\/\\\/polydeck.com\\\/why-injection-molding-is-better\\\/#article\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/polydeck.com\\\/why-injection-molding-is-better\\\/\"},\"author\":{\"name\":\"polydeckdev1\",\"@id\":\"https:\\\/\\\/polydeck.com\\\/#\\\/schema\\\/person\\\/8df82db70e2ae9f88811076504f65088\"},\"headline\":\"Why Injection Molding is Better\",\"datePublished\":\"2021-01-12T02:27:13+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\\\/\\\/polydeck.com\\\/why-injection-molding-is-better\\\/\"},\"wordCount\":623,\"image\":{\"@id\":\"https:\\\/\\\/polydeck.com\\\/why-injection-molding-is-better\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/polydeck.com\\\/wp-content\\\/uploads\\\/2022\\\/02\\\/PLY-blog-_0001_Why-Injection-Molding-is-Better-1.jpg\",\"keywords\":[\"Rubberdex\",\"Protex CL\",\"Armadex\",\"Polydex\",\"Protex ML\"],\"articleSection\":[\"Product News\"],\"inLanguage\":\"pt-BR\"},{\"@type\":\"WebPage\",\"@id\":\"https:\\\/\\\/polydeck.com\\\/why-injection-molding-is-better\\\/\",\"url\":\"https:\\\/\\\/polydeck.com\\\/why-injection-molding-is-better\\\/\",\"name\":\"Why Injection Molding is Better - Polydeck\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/polydeck.com\\\/#website\"},\"primaryImageOfPage\":{\"@id\":\"https:\\\/\\\/polydeck.com\\\/why-injection-molding-is-better\\\/#primaryimage\"},\"image\":{\"@id\":\"https:\\\/\\\/polydeck.com\\\/why-injection-molding-is-better\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/polydeck.com\\\/wp-content\\\/uploads\\\/2022\\\/02\\\/PLY-blog-_0001_Why-Injection-Molding-is-Better-1.jpg\",\"datePublished\":\"2021-01-12T02:27:13+00:00\",\"author\":{\"@id\":\"https:\\\/\\\/polydeck.com\\\/#\\\/schema\\\/person\\\/8df82db70e2ae9f88811076504f65088\"},\"breadcrumb\":{\"@id\":\"https:\\\/\\\/polydeck.com\\\/why-injection-molding-is-better\\\/#breadcrumb\"},\"inLanguage\":\"pt-BR\",\"potentialAction\":[{\"@type\":\"ReadAction\",\"target\":[\"https:\\\/\\\/polydeck.com\\\/why-injection-molding-is-better\\\/\"]}]},{\"@type\":\"ImageObject\",\"inLanguage\":\"pt-BR\",\"@id\":\"https:\\\/\\\/polydeck.com\\\/why-injection-molding-is-better\\\/#primaryimage\",\"url\":\"https:\\\/\\\/polydeck.com\\\/wp-content\\\/uploads\\\/2022\\\/02\\\/PLY-blog-_0001_Why-Injection-Molding-is-Better-1.jpg\",\"contentUrl\":\"https:\\\/\\\/polydeck.com\\\/wp-content\\\/uploads\\\/2022\\\/02\\\/PLY-blog-_0001_Why-Injection-Molding-is-Better-1.jpg\",\"width\":560,\"height\":448,\"caption\":\"Injection molding\"},{\"@type\":\"BreadcrumbList\",\"@id\":\"https:\\\/\\\/polydeck.com\\\/why-injection-molding-is-better\\\/#breadcrumb\",\"itemListElement\":[{\"@type\":\"ListItem\",\"position\":1,\"name\":\"Home\",\"item\":\"https:\\\/\\\/polydeck.com\\\/\"},{\"@type\":\"ListItem\",\"position\":2,\"name\":\"Why Injection Molding is Better\"}]},{\"@type\":\"WebSite\",\"@id\":\"https:\\\/\\\/polydeck.com\\\/#website\",\"url\":\"https:\\\/\\\/polydeck.com\\\/\",\"name\":\"Polydeck\",\"description\":\"Modular Synthetic Screen Media\",\"potentialAction\":[{\"@type\":\"SearchAction\",\"target\":{\"@type\":\"EntryPoint\",\"urlTemplate\":\"https:\\\/\\\/polydeck.com\\\/?s={search_term_string}\"},\"query-input\":{\"@type\":\"PropertyValueSpecification\",\"valueRequired\":true,\"valueName\":\"search_term_string\"}}],\"inLanguage\":\"pt-BR\"},{\"@type\":\"Person\",\"@id\":\"https:\\\/\\\/polydeck.com\\\/#\\\/schema\\\/person\\\/8df82db70e2ae9f88811076504f65088\",\"name\":\"polydeckdev1\",\"image\":{\"@type\":\"ImageObject\",\"inLanguage\":\"pt-BR\",\"@id\":\"https:\\\/\\\/secure.gravatar.com\\\/avatar\\\/b399f31cf4160bfdb5d9831bdb3e17f0f3f9704d090b6f87b6a14a1a21904125?s=96&d=mm&r=g\",\"url\":\"https:\\\/\\\/secure.gravatar.com\\\/avatar\\\/b399f31cf4160bfdb5d9831bdb3e17f0f3f9704d090b6f87b6a14a1a21904125?s=96&d=mm&r=g\",\"contentUrl\":\"https:\\\/\\\/secure.gravatar.com\\\/avatar\\\/b399f31cf4160bfdb5d9831bdb3e17f0f3f9704d090b6f87b6a14a1a21904125?s=96&d=mm&r=g\",\"caption\":\"polydeckdev1\"},\"sameAs\":[\"https:\\\/\\\/polydeck.com\"],\"url\":\"https:\\\/\\\/polydeck.com\\\/pt\\\/author\\\/polydeckdev1\\\/\"}]}<\/script>\n<!-- \/ Yoast SEO plugin. -->","yoast_head_json":{"title":"Por que a moldagem por inje\u00e7\u00e3o \u00e9 melhor - Polydeck","robots":{"index":"index","follow":"follow","max-snippet":"max-snippet:-1","max-image-preview":"max-image-preview:large","max-video-preview":"max-video-preview:-1"},"canonical":"https:\/\/polydeck.com\/pt\/why-injection-molding-is-better\/","og_locale":"pt_BR","og_type":"article","og_title":"Why Injection Molding is Better - Polydeck","og_description":"Read about why Polydeck uses injection molding to manufacture our screen media. Screen media plays a crucial role in efficiently segregating or separating minerals. Without a [\u2026]","og_url":"https:\/\/polydeck.com\/pt\/why-injection-molding-is-better\/","og_site_name":"Polydeck","article_published_time":"2021-01-12T02:27:13+00:00","author":"polydeckdev1","twitter_card":"summary_large_image","twitter_misc":{"Written by":"polydeckdev1","Est. reading time":"3 minutos"},"schema":{"@context":"https:\/\/schema.org","@graph":[{"@type":"Article","@id":"https:\/\/polydeck.com\/why-injection-molding-is-better\/#article","isPartOf":{"@id":"https:\/\/polydeck.com\/why-injection-molding-is-better\/"},"author":{"name":"polydeckdev1","@id":"https:\/\/polydeck.com\/#\/schema\/person\/8df82db70e2ae9f88811076504f65088"},"headline":"Why Injection Molding is Better","datePublished":"2021-01-12T02:27:13+00:00","mainEntityOfPage":{"@id":"https:\/\/polydeck.com\/why-injection-molding-is-better\/"},"wordCount":623,"image":{"@id":"https:\/\/polydeck.com\/why-injection-molding-is-better\/#primaryimage"},"thumbnailUrl":"https:\/\/polydeck.com\/wp-content\/uploads\/2022\/02\/PLY-blog-_0001_Why-Injection-Molding-is-Better-1.jpg","keywords":["Rubberdex","Protex CL","Armadex","Polydex","Protex ML"],"articleSection":["Product News"],"inLanguage":"pt-BR"},{"@type":"WebPage","@id":"https:\/\/polydeck.com\/why-injection-molding-is-better\/","url":"https:\/\/polydeck.com\/why-injection-molding-is-better\/","name":"Por que a moldagem por inje\u00e7\u00e3o \u00e9 melhor - Polydeck","isPartOf":{"@id":"https:\/\/polydeck.com\/#website"},"primaryImageOfPage":{"@id":"https:\/\/polydeck.com\/why-injection-molding-is-better\/#primaryimage"},"image":{"@id":"https:\/\/polydeck.com\/why-injection-molding-is-better\/#primaryimage"},"thumbnailUrl":"https:\/\/polydeck.com\/wp-content\/uploads\/2022\/02\/PLY-blog-_0001_Why-Injection-Molding-is-Better-1.jpg","datePublished":"2021-01-12T02:27:13+00:00","author":{"@id":"https:\/\/polydeck.com\/#\/schema\/person\/8df82db70e2ae9f88811076504f65088"},"breadcrumb":{"@id":"https:\/\/polydeck.com\/why-injection-molding-is-better\/#breadcrumb"},"inLanguage":"pt-BR","potentialAction":[{"@type":"ReadAction","target":["https:\/\/polydeck.com\/why-injection-molding-is-better\/"]}]},{"@type":"ImageObject","inLanguage":"pt-BR","@id":"https:\/\/polydeck.com\/why-injection-molding-is-better\/#primaryimage","url":"https:\/\/polydeck.com\/wp-content\/uploads\/2022\/02\/PLY-blog-_0001_Why-Injection-Molding-is-Better-1.jpg","contentUrl":"https:\/\/polydeck.com\/wp-content\/uploads\/2022\/02\/PLY-blog-_0001_Why-Injection-Molding-is-Better-1.jpg","width":560,"height":448,"caption":"Injection molding"},{"@type":"BreadcrumbList","@id":"https:\/\/polydeck.com\/why-injection-molding-is-better\/#breadcrumb","itemListElement":[{"@type":"ListItem","position":1,"name":"Home","item":"https:\/\/polydeck.com\/"},{"@type":"ListItem","position":2,"name":"Why Injection Molding is Better"}]},{"@type":"WebSite","@id":"https:\/\/polydeck.com\/#website","url":"https:\/\/polydeck.com\/","name":"Polydeck","description":"M\u00eddia de tela sint\u00e9tica modular","potentialAction":[{"@type":"SearchAction","target":{"@type":"EntryPoint","urlTemplate":"https:\/\/polydeck.com\/?s={search_term_string}"},"query-input":{"@type":"PropertyValueSpecification","valueRequired":true,"valueName":"search_term_string"}}],"inLanguage":"pt-BR"},{"@type":"Person","@id":"https:\/\/polydeck.com\/#\/schema\/person\/8df82db70e2ae9f88811076504f65088","name":"polydeckdev1","image":{"@type":"ImageObject","inLanguage":"pt-BR","@id":"https:\/\/secure.gravatar.com\/avatar\/b399f31cf4160bfdb5d9831bdb3e17f0f3f9704d090b6f87b6a14a1a21904125?s=96&d=mm&r=g","url":"https:\/\/secure.gravatar.com\/avatar\/b399f31cf4160bfdb5d9831bdb3e17f0f3f9704d090b6f87b6a14a1a21904125?s=96&d=mm&r=g","contentUrl":"https:\/\/secure.gravatar.com\/avatar\/b399f31cf4160bfdb5d9831bdb3e17f0f3f9704d090b6f87b6a14a1a21904125?s=96&d=mm&r=g","caption":"polydeckdev1"},"sameAs":["https:\/\/polydeck.com"],"url":"https:\/\/polydeck.com\/pt\/author\/polydeckdev1\/"}]}},"_links":{"self":[{"href":"https:\/\/polydeck.com\/pt\/wp-json\/wp\/v2\/posts\/9357","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/polydeck.com\/pt\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/polydeck.com\/pt\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/polydeck.com\/pt\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/polydeck.com\/pt\/wp-json\/wp\/v2\/comments?post=9357"}],"version-history":[{"count":0,"href":"https:\/\/polydeck.com\/pt\/wp-json\/wp\/v2\/posts\/9357\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/polydeck.com\/pt\/wp-json\/wp\/v2\/media\/3519"}],"wp:attachment":[{"href":"https:\/\/polydeck.com\/pt\/wp-json\/wp\/v2\/media?parent=9357"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/polydeck.com\/pt\/wp-json\/wp\/v2\/categories?post=9357"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/polydeck.com\/pt\/wp-json\/wp\/v2\/tags?post=9357"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}