Expert Design Engineering

Our Design Engineering Department is responsible for all new and retrofit frame designs, as well as leading the development of new products. Our engineers and designers possess a wealth of experience in screen engineering and design, analytics, and computer modeling to provide our customers with the highest-quality design engineering for screen systems in the industry.

Screen Panel Design

The concept of modular screen panels was originated by Polydeck co-founder Manfred Freissle in the 1970s and is still going strong today.

From his original sketches in a notebook to the sophisticated computer modeling and screen engineering capabilities we use today, Polydeck continues to lead the way in developing effective screen media design solutions to meet the everyday screening challenges our customers face.

3D Design and Modeling Capabilities

We use computer modeling and Finite Element Analysis (FEA) simulations to predict stresses and confirm that our joint design and weld points will withstand the conditions they operate within. After a panel is produced, tests are conducted to simulate actual operation. If an area shows questionable characteristics, we refine the model to examine each individual piece to isolate and identify areas to be strengthened or redesigned.

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Our Screen Panel Design Engineering Applies to These Industries

Screen Media Solutions for the Coal Industry

Surface and underground mining operations in the U.S. produce more than one billion tons of coal and, in recent years, have become safer and much more efficient, thanks in part to the screening products and systems offered by Polydeck.

See our solutions for Coal
Mining Screening Technology

Mining producers trust Polydeck to provide them with solutions that keep their screen media operation running at peak efficiency. We offer a complete line of screening products and systems in a variety of stock and custom designs and sizes.

See our solutions for Mining
Aggregate Screening Technology

Since 1978, Polydeck has been helping aggregate producers improve production rates, reach specification requirements and extend wear life by providing them with a complete offering of polyurethane and rubber screen media products and systems in a variety of stock and custom designs and sizes.

See our solutions for Aggregate

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