Mining
CUSTOM-FIT SOLUTIONS FOR EFFICIENT SCREENING
Screen Media and Solutions for Mining
While mining operations may collectively share the same goals and processes, each one faces a unique set of circumstances and challenges. Whether you’re dealing with sticky ore in high-moisture conditions, variable ore processing, or screen failure due to high impact wear, Polydeck offers customized solutions tailored to your situation. We work with you to match your mining operation with durable screen media and facilitate its integration into your process to boost throughput and efficiency.
Industry Applications
SAG Mill Discharge Screening
Crushing Circuits
Scalping and Sizing Decks
Trommels
Dewatering and Drain/Rinse
High-Frequency Vibrating Screens
Meeting Screening Challenges in Mining
Whether you’re processing industrial minerals, metal ores, or precious minerals, every minute one of your screens is down costs your operation. Polydeck looks at your entire system to diagnose the root cause of problems such as blinding and plugging, material carryover, and premature panel wear. We then engineer solutions to address the issue, reducing downtime, increasing throughput, and keeping your screens running longer between panel changeouts.
Part of that solution is a strategic implementation of our modular screening media. Our Screening Experts and in-house engineers work together to customize both screen deck layouts and individual panel configurations to optimize performance for your specific application. Whether you’re reducing material buildup, improving wet screening of sticky ore, increasing fine particle recovery, or maximizing classification efficiency, every solution is engineered to achieve the best possible performance from your screening process.
Improving Screening Efficiency and Throughput
Our engineered screening surfaces optimize open area and include panel layouts tailored to your application. The result? Maximum capacity, improved classification efficiency, and less potential for production bottlenecks.
Reducing Blinding, Pegging and Material Carryover
We select and configure our polyurethane, rubber, and self-cleaning wire media to minimize material buildup, improve material flow, and maintain consistent screening performance, even in wet or difficult applications.
Extending Wear Life & Reducing Maintenance Downtime
Combined with engineered wear management, our durable polyurethane and rubber formulations help reduce panel replacement frequency, minimize maintenance labor, and keep production running longer between changeouts.
Optimizing Mill Discharge and Trommel Performance
Our purpose-built screen media and trommels are engineered to withstand high-impact mill discharge while maintaining efficient oversize control and maximizing equipment uptime.
Improving Fine Particle Recovery & Classification
We deliver precision aperture designs and application-specific screening surfaces that improve separation accuracy, increase fine material recovery, and help operators achieve tighter product specifications.
Top Screening Products for Mining
If you’re looking to reduce maintenance costs and unplanned downtime in your operation, one of the best investments you can make is in resilient screen media. Polydeck’s range of screening panels offers unbeatable wear life among comparable products, resulting in lower panel replacement frequency. Our products also boast a technical precision that can help improve in classification efficiency and mineral recovery. Our Screening Experts and Engineers play a key role in developing a winning layout for your specific mining deck.
Eliminate bottlenecks, limit maintenance disruptions, and increase your tons-per-hour with our top product recommendations for mining screeners.
RUBBERDEX®
Durable injection-molded rubber for consistent screening performance and extended wear life. Multiple surface features available for enhanced material-flow control. Panel models engineered for everything from maximum wear life to ultra-high open area. Modular design for ultra fast changeouts.
PIPETOP Trommel®
Highly customizable with multiple screen media options and additional features. 16–40 panel circumference model designed for high throughput in large mill discharge circuits. Gated helix design for maximum surface area exposure and high drainage rates. Reduced maintenance time with easy panel replacements from inside the trommel.
PROTEX C®
Robust protection via rubber lining or urethane coating. Prevents premature equipment wear in demanding environments. Combats abrasion, corrosion, and heavy impact. Effective in wet and dry mining applications.
Our Products
Explore our entire catalogue of screening products and solutions.
Screening Expertise and Service That Goes Beyond the Panel
Our team of Screening Experts and Engineers take a system-wide approach to solving screening challenges, identifying opportunities others often miss to deliver long-term solutions that improve performance and reduce maintenance demands.
Backed by a broad portfolio of screening products and services, we deliver solutions that go beyond screen media alone. Our industry-leading Performance Guarantee, global manufacturing network, and fast lead times provide confidence from recommendation to delivery.
Polydeck—Your Trusted Mining Screening Partner
Polydeck is a committed member of the mining community, bringing expertise and engineered solutions to help solve real-world challenges for screeners. We’re proud to participate in some of the industry’s largest events, including:
Mining Success Stories
Discover how Polydeck experts and equipment have helped other mining operations solve real-word problems and increase efficiency.
If you’re looking for ways to increase tons per hour, improve classification efficiency, or eliminate material bottlenecks, schedule a screen evaluation today. Let us help analyze your trommel performance, boost your mill circuit efficiency, or reduce blinding and pegging on your screens. Partner with Polydeck, and be our next success story.
Join thousands who screen better with Polydeck.
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