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CASE STUDIES

REAL SOLUTIONS. REAL RESULTS.

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Solutions for:

Plugging

Solutions for:

Blinding

Solutions for:

Wear Life

Solutions for:

Throughput

Plugging Case Studies

Near-size particles that are lodged in screen openings cause plugging issues that affect throughput. Polydeck is committed to developing groundbreaking products and systems that solve plugging issues. Download the case studies below for more information on solutions for plugging.
Hanson Aggregates case study mockup
AGGREGATE INDUSTRY

Hanson Aggregates

Hanson Aggregates’ Southern California facilities were experiencing significant downtime and maintenance issues due to blinding and excessive wear on their wire screen setup.

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Chevron Mining case study mockup
MINING INDUSTRY

Chevron Mining

Making the switch to Polydeck’s Maxi panels increased open area by 80% and increased throughput by 50%, while decreasing the amount of material being fed into the crushers at the same rate.

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Montana Resources case study mockup
MINING INDUSTRY

Montana Resources

Montana Resources was experiencing unwanted results with their bolt-down rubber screen decks. The ultimate goal for their operation was to deliver a finer product to the grinding mill.

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Blinding Case Studies

When fine particles stick to the surface of screen media, efficiency is affected and production goals are at risk. Polydeck solves these issues using innovative combinations of aperture designs and materials. Download the case studies below for the right Polydeck products to use when you are faced with this situation.
Hanson Aggregates case study mockup
AGGREGATE INDUSTRY

Hanson Aggregates

Hanson Aggregates’ Southern California facilities were experiencing significant downtime and maintenance issues due to blinding and excessive wear on their wire screen setup.

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Bell Creek Gold Mine case study mockup
MINING INDUSTRY

Bell Creek Gold Mine

Tahoe Resources’ Bell Creek gold mine and processing facility in Ontario was experiencing severe blinding on trash circuit screens due to fibrous blasting material.

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Chevron Mining case study mockup
MINING INDUSTRY

Chevron Mining

Making the switch to Polydeck’s Maxi panels increased open area by 80% and increased throughput by 50%, while decreasing the amount of material being fed into the crushers at the same rate.

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Montana Resources case study mockup
MINING INDUSTRY

Montana Resources

Montana Resources was experiencing unwanted results with their bolt down rubber screen decks. The ultimate goal for their operation is to deliver a finer product to the grinding mill

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Pend Oreille case study mockup
MINING INDUSTRY

Pend Oreille

By transitioning to Polydeck’s Flexi designed rubber panels, blinding issues were significantly reduced and the operation’s bottleneck was eliminated.

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Polyedck's Coal Blinding Case Study cover
COAL INDUSTRY

Coal & Blinding

Polydeck’s VR panels reduced plugging, Flexi screens eliminated blinding, and Banana screens maintained maximum production with less maintenance downtime.

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Wear Life Case Studies

Polydeck's custom panel designs, proprietary material formulations, and injection-molded manufacturing process result in product designs that can increase the wear life of your machine as well as your media. Download the case studies below to learn more about the best products that extend wear life.

Hanson Aggregates case study mockup
AGGREGATE INDUSTRY

Hanson Aggregates

Hanson Aggregates’ Southern California facilities were experiencing significant downtime and maintenance issues due to blinding and excessive wear on their wire screen setup.

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Greenwood Aggregates case study mockup
AGGREGATE INDUSTRY

Greenwood Aggregates

Greenwood Aggregates was experiencing wear life issues in the feed zone of their wash screen. Polydeck’s PIPETOP and Maxi panel upgrade increased throughput by 1.5X compared to the old side-tensioned media.

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Polydeck's Nungent Sand and Gravel Barge Unloading Hopper Case Study cover
AGGREGATE INDUSTRY

Nugent Sand & Gravel Barge Unloading Hopper

A Kentucky sand and gravel producer eliminated frequent repairs and downtime by switching to Polydeck’s durable, customizable PROTEX RL liners, now used across their entire plant.

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Throughput Case Studies

The percentage of surface area available for product to pass through a screen panel is directly correlated to the amount of product a plant can produce. Polydeck's screening, frame, and fastening systems increase open area, helping you achieve your production goals. Learn more about increasing throughput by downloading the case studies below.

Barrick Golden Sunlight case study mockup
MINING INDUSTRY

Barrick Golden Sunlight

Barrick Golden Sunlight was accustomed to their heavy gauge wire cloth on their secondary scalping screen producing minus 5-1/2” crushed gold ore. Upon further observation, the excessive travel rate and lack of bed depth were causing issues in their operation.

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Polydeck's PLY Capstone Pinto Valley Case Study cover
MINING INDUSTRY

Capstone Pinto Valley

Capstone Pinto Valley had throughput goals and turned to Polydeck’s expertise to achieve these goals. Pinto Valley is now positioned to run 60,000 tons per day compared to previous 48,0000 tons per day.

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CASE STUDIES

REAL SOLUTIONS. REAL RESULTS.

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